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4000-35 PCS Primerless Coating System by Polyken

Farwest has been distributing Polyken pipeline coatings across the country for decades

Polyken 4000-35 PCS is a cold applied coating system designed for the corrosion protection of field joints, fittings, and specialty piping.

SKU

Polyken # 4000-35 PCS Primerless Coating System

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Description

System description

Polyken 4000-35 PCS is a cold applied coating system designed for the corrosion protection of field joints, fittings, and specialty piping .This system does not require a primer or liquid adhesive. This versatile coating system can be applied by hand or with a wrapping machine.

Polyken 4000-35 PCS can be applied to wire brushed or sandblasted pipe surface. The high-tack butyl rubber adhesive is designed for high initial adhesion even during extreme cold weather applications. The tacky adhesive has a plastic release liner to enable proper unwinding of the roll. Coupled with the highly conformable polyethylene backing, the adhesive optimally flows, fills and instantaneously bonds to the substrate.

Product Features & Benefits
No primer needed Labor saving application. Environmental friendly Eliminates VOC emissions. Eliminates dangers associated with a hazardous product. Compatible with generic plant coating systems Versatile	Heavy duty high-tack adhesive Ensures a strong bond & impervious seal. Meets AWWA C209 standard Reliable high performance corrosion protection Conforms to irregular shapes Offers a solution for nearly every application. For above and below ground use Flexible
Product Selection Guide

Operating temperature range	30°F( -34°C) to 122°F ( 50°C )
Additional mechanical layer	955 or 954
Compatible line coatings	PE, FBE, Tape and Coal Tar DS-4000-35-PCS-REV1-1206
Recommended pipe preparation	SSPC-SP2, SP3 and SP6 ST 2 ½ - ST3
Performance	AWWA C209

Product Construction

Total Thickness	35 mils (0.89 mm)
Backing	6.5 mils (0.17 mm)
Adhesive	28.5 mils ( 0.72mm)
Backing color	Black

Application

Product Properties

Property	Test Method	Typical Value
Tensile strength	ASTM D 1000	15 lbs/in (26 N/cm)
Elongation	ASTM D 1000	150%
Water Vapor Transmission	ASTM E 96B	0.07 perm
Water Vapor Transmission Rate	ASTM-F1249, 100°F (38°C), 100% RH	0.04 g/100 in² / 24 hr (0.6g/m²)
Volume Resistivity	ASTM E257	2.5 x 10¹⁵
Dielectric Strength	ASTM D149	21 kV
Dielectric Breakdown	ASTM D1000	650 V/mil (25.6 kV/mm)
Insulation Resistance	ASTM D1000	1.4 x 10¹⁷ MOhm
Peel Adhesion to Steel	ASTM D1000 @ 70º F (21ºC) ASTM D1000 @ 10ºF (-12ºC)	160 oz/in (17 N/cm) 110 oz/in (12 N/cm)
Cathodic Disbondment	ASTM G8 @ 68-70°F (20-21°C)	0.87 in (22mm) sand blast surface, 30 days

Equations for Pipe Coating Requirements

(Width of coating in inches) x (area of pipe in square feet) (Width of coating in inches - overlap in inches) x 100	= squares of coating required
* Area of pipe in square feet = (diameter in inches) / 12 x 3.1416 x (length in feet) ** One square = 100 square feet = 9.29 m²

(Width of coating in mm) x (area of pipe in square meters) (Width of coating in mm - overlap in mm)	= square meters of coating required
* Area of pipe in square meters = (diameter in mm) / 1000 x 3.1416 x (length in meters)

Ordering Information

Ordering Information

Ordering Code	Description	Value
4000	Product type	15 lbs/in (26 N/cm)
35	Total tape thickness in mils	35 mils (0.89 mm)
BLK	Tape backing color	Black
6	Tape width in inches	6" (152 mm)
50 FT	Tape roll length in feet	50 feet (15 m)
3.0	Tape inner core diameter in inches	3" (76 mm)

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4000-35 PCS Primerless Coating System by Polyken