1. | The surface to which the anode is to be attached should be cleaned of scale and rust by chipping and wire brushing before the anode and/or mounting kit is to be installed. This is important to insure a good seating surface for the anode. |
2. | When installing to a steel surface, fillet weld the tapered end of the #304 stainless steel stud with a 1/8” diameter #310 stainless steel electrode at 70-105 amps. The stud must be held perpendicular to the steel surface and a neat weld should be made without building up an excessive reinforcement, otherwise the anode will not seat squarely against the surface to be protected. |
3. | After the stud has cooled, place the 1/16” x 10” x 10” rubber sheet over the stud and lay flat against the steel structures surface. Do not tear or enlarge the stud hole in the rubber sheet. |
4. | If using a “resistance washer” in the installation, slide the rubber insulating tube over the anode stud until it comes in contact with the rubber sheet installed per item 3 above. If you’re not using a resistance washer in the installation, do not install the rubber insulating tube. |
5. | Apply enough gasket sealer compound (included in the anode mounting kit) to coat the bottom face of the anode. This compound can be applied with a putty knife, spatula or similar. |
6. | Place the anode in position over the stud and on the rubber sheet. Insure that the anode is not in direct contact with the structure’s steel surface. |
7. | Place the provided steel flat washer over the anode stud and allow the washer to contact the anode core inside the anode recess. If using a resistance washer, do not use the steel flat washer. Instead, install the resistance washer in place of the steel flat washer. |
8. | Install the ½” Flex-Loc nut on the threaded portion of the anode stud and tighten the nut to secure the anode. If using a resistance washer, do not over tighten the Flex-Loc nut as it may crack the resistance washer. |
9. | Liberally coat the stud protector gasket with gasket sealer compound and then place the gasket over the anode stud and into the anode recess. |
10. | Screw on the ½” plastic anode stud protector until it seats against the rubber stud protector gasket. Do not apply excessive torque or the plastic will crack. |
Should you have any problems or questions, please call 888-5FARWEST (888-532-7937).